APQP & PPAP

Program Management

Introduction to Advanced Product Quality Planning (APQP)
Complex products and supply chains present plenty of possibilities for failure, especially when new products are being launched. Advanced Product Quality Planning (APQP) is a structured process aimed at ensuring customer satisfaction with new products or processes.

APQP has existed for decades in many forms and practices. Originally referred to as Advanced Quality Planning (AQP), APQP is used by progressive companies to assure quality and performance through planning. Ford Motor Company published the first Advanced Quality Planning handbook for suppliers in the early 1980’s. APQP helped Ford suppliers develop appropriate prevention and detection controls for new products supporting the corporate quality effort. With lessons learned from Ford AQP, the North American Automotive OEM’s collectively created the APQP process in 1994 and then later updated in 2008. APQP is intended to aggregate the common planning activities all automotive OEM’s require into one process. Suppliers utilize APQP to bring new products and processes to successful validation and drive continuous improvement.

There are numerous tools and techniques described within APQP. Each tool has potential value when applied in the correct timing. Tools that have the greatest impact on product and process success are called the Core Tools. The Core Tools are expected to be used for compliance to IATF 16949. There are five basic Core Tools detailed in separate guideline handbooks, including Advanced Product Quality Planning (APQP). The other Core Tools are:

Failure Mode and Effects Analysis (FMEA)
Measurement Systems Analysis (MSA)
Statistical Process Control (SPC)
Production Part Approval Process (PPAP)